We work with cutting-edge technology, ensuring excellence in our processes and invest in innovation to constantly improve the quality of our products. We have strict quality standards to meet the individual needs of our customers.
Over these more than 40 years, we have invested in continuous learning.
Our commitment is to offer quality products and solutions that improve performance, meeting the specificities of each client. We are recognized for quality and reliability by our customers.
We work with cutting-edge technology, ensuring excellence in our processes and invest in innovation to constantly improve the quality of our products. We have strict quality standards to meet the individual needs of our customers.
Over these more than 40 years, we have invested in continuous learning.
Our commitment is to offer quality products and solutions that improve performance, meeting the specificities of each client. We are recognized for quality and reliability by our customers.
Technology
The technology used in our processes offers quality and excellence.
Our products are manufactured within our facilities. We have state-of-the-art equipment and resources, controlled processes, which guarantee compliance with assumed deadlines and top quality of our products. Our team is committed to meeting the expectations and needs of each client.
We work to meet the expectations and requirements of each client. To guarantee the highest quality of our products, we are committed to subjecting all materials and processes to rigorous inspection and control criteria.
From the selection of raw materials, each manufacturing stage is monitored and monitored with the aim of developing improvements and achieving quality standards that meet the assembly and high performance requirements of dies, roller covers and spare parts
The technology used in our processes offers quality and excellence.
Our products are manufactured within our facilities. We have state-of-the-art equipment and resources, controlled processes, which guarantee compliance with assumed deadlines and top quality of our products. Our team is committed to meeting the expectations and needs of each client.
We work to meet the expectations and requirements of each client. To guarantee the highest quality of our products, we are committed to subjecting all materials and processes to rigorous inspection and control criteria.
From the selection of raw materials, each manufacturing stage is monitored and monitored with the aim of developing improvements and achieving quality standards that meet the assembly and high performance requirements of dies, roller covers and spare parts
Products
Our manufacturing process is coordinated and inspected with rigorous standards and controls to ensure accuracy and quality.
We produce dies that meet the requirements of different markets, using different steel alloys and following the dimensions below:
- External diameter: from Ø 400 mm to Ø 1,500 mm
- Hole Diameter: from Ø 1.50 mm to Ø 20.0 mm
- Manufacture of alloy steel and stainless steel dies
- Drilling Quality:
- Hole roughness < 0.7 Ra
- Distance tolerance between holes: ± 0.05 mm
The modern industrial park and CNC multiple drilling machines guarantee Top quality standards and many benefits:
- Smoother and safer start-up after assembly
- Elimination of honeycomb/hive wear
- Homogeneity in hole distribution
- Greater productivity due to increased open area and greater number of holes
- Higher production and lower hole clogging rate due to low and uniform roughness
- Drilling dies for micropellet
The delivery time for custom-made dies is short as we maintain a large stock of forged alloy and stainless steel rings.
We have developed an excellent product, manufactured with state-of-the-art equipment, in accordance with highest quality standards. This condition provides advantages in delivery times, cost and availability of technical assistance.
They are heat treated and reach a hardness of 53-55 HRC. The high chromium content of stainless steel provides greater resistance to chemical corrosion, greater durability, greater production, constant pellet diameter until the end of its useful life and less hole clogging. Due to their excellent pelletability, they also reduce electrical energy consumption per ton produced.
Due to the high standards used in our manufacturing process, we produce carbon steel matrices that exceed the quality references required by the market, which highlights the best cost-benefit ratio.
These matrices are used in non-corrosive applications and are recommended for “heavy” pelletizing in which products rich in fibers that are difficult to compact are processed.
Friese produces roller covers of different types and specifications for all sizes and brands of pellet machines.
Our manufacturing process is automated and designed to ensure quality with high-scale production.
The agility in the delivery of Friese roller covers is due to the maintenance of a large stock of ready-made parts for the main pellet mills on the market.
We also have a varied stock of raw materials which, combined with our manufacturing process, guarantees optimization and reduction of our delivery times.
With a great traction and drag effect, it guarantees better compression of processed formulas, being the most used model in feed factories. They can be manufactured with different types of grooves: thin or normal thickness and through or closed ends.
Holed Covers
The surface of these covers contains holes evenly distributed and with a depth appropriate to the design of the die used.
Despite the lower drag, which reduces the compression of the formulations in the holes in the matrix, the fundamental characteristic of the Holed Covers is greater durability.
The surface of these covers contains holes evenly distributed and with a depth appropriate to the design of the die used.
Despite the lower drag, which reduces the compression of the formulations in the holes in the matrix, the fundamental characteristic of the Holed Covers is greater durability.
Mixed covers were developed with the aim of minimizing accentuated and irregular wear on the side, as they have holes at the ends (the region of greatest difficulty in pelletizing due to the proximity to the matrix channels) and grooves in the center. These covers aim to ensure uniform wear throughout their useful life with drag and traction similar to that of grooved covers.
Grooved covers are commonly used where the surface coating of rigid and hard material will be applied, which provides greater durability with excellent traction and drag characteristics. Other projects in this application can be developed upon customer request.
Friese has in its portfolio all the spare parts for the main large pellet machines on the international market.
For pellet machines to continue operating with satisfactory performance and production, it is essential that spare parts that wear out during the processing of abrasive formulations are replaced quickly.
We have developed a program to nationalize spare parts for large pellet mills on the international market. We keep the main ones in stock to ensure quick availability and security for customers’ production continuity.
Replacement parts, when not available in stock, can be produced to order in a timely manner.
Main parts produced: hollow shafts (die fixing cradles), main shafts (supporting the roller sets), reinforcement and wear rings, eccentric shafts, bearings and sealing flanges for various roller sets, feed rings, deflectors , scrapers, among others.
Our manufacturing process is coordinated and inspected with rigorous standards and controls to ensure accuracy and quality.
We produce dies that meet the requirements of different markets, using different steel alloys and following the dimensions below:
- External diameter: from Ø 400 mm to Ø 1,500 mm
- Hole Diameter: from Ø 1.50 mm to Ø 20.0 mm
- Manufacture of alloy steel and stainless steel dies
- Drilling Quality:
- Hole roughness < 0.7 Ra
- Distance tolerance between holes: ± 0.05 mm
The modern industrial park and CNC multiple drilling machines guarantee Top quality standards and many benefits:
- Smoother and safer start-up after assembly
- Elimination of honeycomb/hive wear
- Homogeneity in hole distribution
- Greater productivity due to increased open area and greater number of holes
- Higher production and lower hole clogging rate due to low and uniform roughness
- Drilling dies for micropellet
The delivery time for custom-made dies is short as we maintain a large stock of forged alloy and stainless steel rings.
We have developed an excellent product, manufactured with state-of-the-art equipment, in accordance with highest quality standards. This condition provides advantages in delivery times, cost and availability of technical assistance.
They are heat treated and reach a hardness of 53-55 HRC. The high chromium content of stainless steel provides greater resistance to chemical corrosion, greater durability, greater production, constant pellet diameter until the end of its useful life and less hole clogging. Due to their excellent pelletability, they also reduce electrical energy consumption per ton produced.
Due to the high standards used in our manufacturing process, we produce carbon steel matrices that exceed the quality references required by the market, which highlights the best cost-benefit ratio.
These matrices are used in non-corrosive applications and are recommended for “heavy” pelletizing in which products rich in fibers that are difficult to compact are processed.
Friese produces roller covers of different types and specifications for all sizes and brands of pellet machines.
Our manufacturing process is automated and designed to ensure quality with high-scale production.
The agility in the delivery of Friese roller covers is due to the maintenance of a large stock of ready-made parts for the main pellet mills on the market.
We also have a varied stock of raw materials which, combined with our manufacturing process, guarantees optimization and reduction of our delivery times.
With a great traction and drag effect, it guarantees better compression of processed formulas, being the most used model in feed factories. They can be manufactured with different types of grooves: thin or normal thickness and through or closed ends.
Holed Covers
The surface of these covers contains holes evenly distributed and with a depth appropriate to the design of the die used.
Despite the lower drag, which reduces the compression of the formulations in the holes in the matrix, the fundamental characteristic of the Holed Covers is greater durability.
The surface of these covers contains holes evenly distributed and with a depth appropriate to the design of the die used.
Despite the lower drag, which reduces the compression of the formulations in the holes in the matrix, the fundamental characteristic of the Holed Covers is greater durability.
Mixed covers were developed with the aim of minimizing accentuated and irregular wear on the side, as they have holes at the ends (the region of greatest difficulty in pelletizing due to the proximity to the matrix channels) and grooves in the center. These covers aim to ensure uniform wear throughout their useful life with drag and traction similar to that of grooved covers.
Grooved covers are commonly used where the surface coating of rigid and hard material will be applied, which provides greater durability with excellent traction and drag characteristics. Other projects in this application can be developed upon customer request.
Friese has in its portfolio all the spare parts for the main large pellet machines on the international market.
For pellet machines to continue operating with satisfactory performance and production, it is essential that spare parts that wear out during the processing of abrasive formulations are replaced quickly.
We have developed a program to nationalize spare parts for large pellet mills on the international market. We keep the main ones in stock to ensure quick availability and security for customers’ production continuity.
Replacement parts, when not available in stock, can be produced to order in a timely manner.
Main parts produced: hollow shafts (die fixing cradles), main shafts (supporting the roller sets), reinforcement and wear rings, eccentric shafts, bearings and sealing flanges for various roller sets, feed rings, deflectors , scrapers, among others.
Services
We are specialists in the different lines of pelletized products. We can support our customers in monitoring production, troubleshooting, maintenance planning, evaluating and optimizing processes. We also work to improve the performance of products manufactured by Friese.
We are available to serve you with excellence on the following fronts:
- Assistance in general maintenance of pelletizing line equipment
- Monitoring problems in the field
- Operational training
- Monitoring assembly and start-up of matrices
- Assessment and inspection of the process and equipment that makes up the pelletizing line
- Granulometry and feed quality studies
Set Maintenance
Our team is trained and qualified to offer maintenance, evaluation and assembly services for sets of rollers, main shafts and hollow shafts and other pellet machine components. Our know-how makes it possible to reduce costs and optimize your production process.
In practice, the customer can send us the sets (rollers, main shaft, hollow shaft, conditioners), and Friese is responsible for disassembling, evaluating, replacing worn parts, reassembling, lubricating and delivering the sets in perfect conditions of use.
Thus, the entire assembly can be installed in the pellet machine without the need for additional adjustments. This service is ideal for those who need agility and specialized maintenance, but who do not have the resources to carry out such activities on their premises.
Renovating a feed pellet machine is a personalized service, adapted to the specific needs of the equipment and customers. The main objective is to restore or improve the machine’s performance, extend its useful life and optimize the production of feed pellets efficiently.
We are specialists in the different lines of pelletized products. We can support our customers in monitoring production, troubleshooting, maintenance planning, evaluating and optimizing processes. We also work to improve the performance of products manufactured by Friese.
We are available to serve you with excellence on the following fronts:
- Assistance in general maintenance of pelletizing line equipment
- Monitoring problems in the field
- Operational training
- Monitoring assembly and start-up of matrices
- Assessment and inspection of the process and equipment that makes up the pelletizing line
- Granulometry and feed quality studies
Carried out at our facilities or at the client, we have 3 content approaches that can also be customized according to the client’s needs and objectives.
Operation: recommended for operators and maintenance mechanics. The content is specific to the operation and maintenance of dies, roll covers and replacement parts.
Management: recommended for leaders and heads of production and maintenance. In addition to the Operation content, it covers concepts about pelletizing line equipment such as pelletizers, coolers, conditioners, hammer mills, etc.
Management: recommended for supervisory and management level in the production, nutrition, engineering and maintenance departments. It covers all the content of previous training and focuses on developing pellet quality.
Set Maintenance
Our team is trained and qualified to offer maintenance, evaluation and assembly services for sets of rollers, main shafts and hollow shafts and other pellet machine components. Our know-how makes it possible to reduce costs and optimize your production process.
In practice, the customer can send us the sets (rollers, main shaft, hollow shaft, conditioners), and Friese is responsible for disassembling, evaluating, replacing worn parts, reassembling, lubricating and delivering the sets in perfect conditions of use.
Thus, the entire assembly can be installed in the pellet machine without the need for additional adjustments. This service is ideal for those who need agility and specialized maintenance, but who do not have the resources to carry out such activities on their premises.
Renovating a feed pellet machine is a personalized service, adapted to the specific needs of the equipment and customers. The main objective is to restore or improve the machine’s performance, extend its useful life and optimize the production of feed pellets efficiently.